Lean Center of Excellence Blog Articles

Gain valuable insights from our Lean experts  

September 6, 2023

Understanding the Hour-by-Hour Board: A Lean Tool for Efficiency

With its ability to provide real-time visibility, enhanced communication, and support data-driven decision-making, the HbH is an invaluable asset.
July 17, 2023

Sustaining the 6S Method: Tips for Long-Term Success

In this blog post, we will delve into the importance of sustaining the 6S method and provide you with tips to maintain the gains achieved
May 24, 2023

A3-Problem-Solving to Unlock Effective Solutions

Originating from the Toyota Production System, this problem-solving technique has been widely adopted in various industries and organizations worldwide.
October 20, 2022

Economies of Scale Are Nice, But Rigidities of Scale?

The effect of economies of scale is the principle behind the “learning curve effect” and the strategic value of gaining market share.
September 23, 2022

How To Perform Root Cause Analysis With the “Five Times Why” Method

Completing a Five Times Why is more difficult than it seems. In this blog we’ll some specific do’s and don’ts that will accelerate your learning.
August 10, 2022

Don't Call Yourself Lean If You Don't Use On-Demand Labor

In this blog, we'll explain why the current lean paradigm is about to drastically change, leading to an expansion of just-in-time.
June 22, 2022

How to Reduce Transactional Complexity with Lean

In this article, you’ll learn what transaction costs are, how Lean helps reduce transaction costs, and how you can use this knowledge to make improvements to profitability now.
June 1, 2022

The Six Ideals of the Toyota Production System

Learn why the six ideals are so important, how to implement them, and how they can help you unlock deep thinking about process improvement.
June 1, 2022

Value Stream Mapping: Trap or Treasure?

In this article, you will learn how to understand a value stream map, how to create your own, and how to use a value stream map to improve your operations.
May 5, 2022

Is Piecework a Lean Tool?

In this article, you’ll learn a brief history of piecework, how it relates to Lean, and how to know whether you should implement piecework.
March 4, 2022

Why Standard Work is the “Secret Weapon” of the Best Lean Companies

In this blog, we’ll provide a solution to a common problem across all industries: insufficient standardization, leading to quality issues and inconsistent throughput rates.
February 11, 2022

What is Kaizen?

Learn what kaizen is, how kaizen thinking benefits your operations, and how to conduct your own kaizen events.
February 2, 2022

Why Most Businesses Can’t Sustain 5S

Learn why most businesses can’t sustain 5S and what you can do to be certain your 5S event is repeatable and sustainable.
January 28, 2022

Andon Systems: Definition, Types, and Benefits

Learn what andon systems are, how to pick which is right for you, and why you should be using one in your manufacturing facility.
January 21, 2022

Why Lean Culture is Key to Revitalizing US Manufacturing

It’s not enough to understand Lean. The hard part is changing your behaviors, especially in times of crisis when old habits will try to take over.
January 12, 2022

Pull Production Systems: Push vs Pull, Types, and Tools

In this article, you’ll learn what pull production systems are, how to implement and manage a pull production system, and how to get the most out of them.
December 30, 2021

Visual Management in Manufacturing and Logistics

In this article, you’ll learn what visual management is and how it can benefit your operations. You’ll see examples of visual management in action and learn how you can implement it in your own facilities.
December 28, 2021

The Five S Methodology: A Powerful Lean Tool

Learn what the parts of 5S are, what they mean, and how you can use the 5S methodology to set a strong foundation for future operational improvements.
November 17, 2021

What is Poka-Yoke? (Definition, Examples, and Benefits)

In this article, you’ll learn what poka-yoke is, how it’s used, and what benefits your business could see from using this tool.
November 5, 2021

Don’t Ditch the Lean Supply Chain

The lean supply chain is not the culprit for our supply chain woes in 2020 and 2021. Lean thinking will soon be even more useful as reshoring accelerates.
October 27, 2021

Kanban for Manufacturing: Cards, Boards, and Supermarkets Explained

In this article, you’ll learn what kanban is, how it works, whether it’s right for you, and what you need to get started.
October 1, 2021

Lean Six Sigma for Manufacturing

The Lean Six Sigma management method combines two separate methodologies to amplify outcomes by leveraging the synergies between each method.
September 3, 2021

The Problem with Heijunka Production Leveling

Implementing heijunka to level your production is a longstanding approach to manufacturing. However, it can bog down your business when it is used as a self-imposed, artificial constraint on production.
August 18, 2021

Drum-Buffer-Rope vs Kanban

Kanban is a mainstay of Lean, and drum-buffer-rope originated from the Theory of Constraints. We compared the two so you can decide which is right for you.
April 28, 2021

Theory of Constraints: Break Your Bottlenecks

Break bottlenecks with this primer on the Theory of Constraints, plus how you can apply it to manufacturing and logistics.
January 13, 2021

Lean 4.0: How Industry 4.0 Is Evolving Lean Manufacturing Concepts

In today’s world, Lean is being challenged as never before due to higher customer requirements and the digital revolution of Industry 4.0.
December 17, 2020

What is Lean Manufacturing?

This article will clear up what Lean is, what Lean manufacturing is, and how it can be applied to your business for powerful results.
March 1, 2019

Clean Up Your Shop Floor

If your production facility or shop floor is struggling to maintain consistent results or reach productivity targets, then it’s time to step back and consider taking a more basic approach and cleaning up your facility.
November 1, 2018

Lean vs. Six Sigma

You may think that the two are one in the same, but Lean methodology and Six Sigma are two distinct tools to achieve performance improvement smashed together under one banner: LSS.
December 28, 2017

Introduction to LEAN 4.0

We believe that today’s landscape offers practitioners new capabilities, consistent with Lean theory, that can take businesses to the next level

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